Diagnose Grinding noise when braking
What causes brake grinding noise and how to fix it
Brake noise is a common complaint. Brake grinding or squealing can be caused by vibration between the brake pad backing plate and the brake caliper or abutment areas or between the brake pad face and the rotor.
The brake noise can mean the brake pads or brake rotors are worn, or it mean the brake pads, hardware, or slide pins require cleaning and lubrication. Let’s look at the most common brake noise and their most likely causes.
This article is one in a series. If you’d like more information on brakes, click on the following links:
Grinding when braking
Worn brake pads cause grinding noise during braking
The most common cause of grinding noise when braking is worn out brake pads that result in metal to metal contact between the brake pad backing plate and the rotor face. In other words, you’ve used up all the brake pad friction material and you’re now destroying the rotors.
Here’s what that looks like
Seized brake pads cause grinding noise while braking
Brake pads must be free to move. If they bind and stay in contact with the rotor face, they overheat and the friction material “glazes over,” causing excessive vibration the next time they’re applied causing the brakes to make a grinding noise when braking.
Rotor grooves can cause grinding noise when braking
Brakes pads and shoes rub against a spinning rotor or drum. Over time, the rotors and drums can develop grooves and the brake pads and shoes act like an old stylus effectively “playing” the grooves on the rotor or brake drum. Car makers build in sound isolation techniques to reduce or eliminate this type of annoying noise transmission. For example, they apply a noise reduction shims, abutment hardware, and specially designed high temperature synthetic brake grease to dampen the vibrations.
Brake pad noise reduction shim reduce grinding noise when braking
Brake pad noise reduction shims often come with a new set of brake pads. But the quality of the noise reduction shim is directly related to the quality level of the brake pad. Install cheap pads and you get cheap shims.
Noise reduction shims look like a stamped piece of soft metal and that’s all the cheap ones are. But the better shims are a multi-layer design with a rubber membrane sandwiched between metal layers. For more information on brake shim construction, see this post.
As noise reduction shims deteriorate they transmit more noise. The shims are supposed to be replaced during a brake job. But some shops and most DIYers try to cut corners and reuse old shims. That’s a really bad idea. The same thing applies to abutment hardware. These stainless steel clips are designed to maintain just enough pressure on the brake pad backing plate to prevent vibration while allowing the pad to slide so it can apply and release. As the abutment hardware is heated by brake application and ages, it loses spring tension. That allows the brake pad backing plate to vibrate. In addition, abutment hardware can rust and prevent the brake pad from retracting, causing it to remain in contact with the rotor for prolonged periods. Both conditions cause the brakes to squeal.
To correct the situation, replace the noise reduction shims and abutment hardware. Clean the abutment areas shown in these photos. Then apply a light coating of high temperature synthetic brake grease to the brake pad backing plate ears and abutment hardware. The brake grease lubricates and cushions the vibration.
On drum brakes, make sure there’s adequate friction material remaining on the shoe web. Then clean and lubricate the three pivot points for each shoe. Make sure the automatic adjuster is free of rust and turns freely. Install new retraction and hold-down springs. Then adjust the shoes.
Anti rattle clips
Anti rattle clips also reduce vibration transmission. During a new brake job, the technician applies a light film of high temperature synthetic brake grease to the slide areas on the clips. That helps the brake pad “ear” move slightly with each brake application.
However, anti -rattle clips lose their tension over time and rust. Once that happens, the conduct normal brake vibration directly from the brake pad backing plate to the caliper. That causes squeal.
What causes brake pad binding?
However, unlike the high pitched squeal noise, grinding noise is often caused by a binding condition.
Floating brake calipers must move freely on the caliper slide pins. Even a small amount of slide pin corrosion can prevent the caliper from releasing properly. That keeps pressure on the brake pads, causing them to vibrate overheat and create a grinding sound.
To diagnose a grinding condition, compress the caliper piston
slightly, remove the caliper and check the slide pins for ease of movement. If they don’t slide freely, try applying a high temperature synthetic brake grease. If they still don’t slide freely, replace the pins or bracket. Depending on the condition of the brake pads, you may need to replace them. And, if the rotor is heavily scored, replace it. To break rotor glaze, some shops use a random orbital sander with 120-grit sandpaper to apply a non-directional finish to the rotor. If you have a random orbital sander, you can try this approach. If that’s not enough to return the rotor to a non-grinding condition, replace the pads and rotors as a set.
©, 2013 Rick MuscoplatPosted on by Rick Muscoplat
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