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2004 Explorer Fuse Diagram: Exploring the Fuse Boxes

2004 Explorer Fuse Diagram: Find the correct fuse for the circuit

This 2004 Explorer Fuse Diagram shows two fuse boxes: the Battery Junction Box/Power Distribution Box located under the hood and the Smart Junction Box/Passenger Compartment Fuse Panel located under the dash.

To learn more about automotive fuses, see this article

To learn how to check a fuse visually or without removing it, see this article

2004 Explorer Fuse Diagram for Battery Junction Box/Power Distribution Box

The power distribution box is located in the engine compartment on the driver’s side. Find it near the firewall next to the master cylinder and wiper motor. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads.

2002 power distribution box

How to find your fuse and the devices served by that fuse

There are 63 fuse/relay slots in the Battery Junction Box. The chart shows only 10 to speed up load time. Here’s how to find the fuse and circuit you want.
1) Change the number of entries showing (in the Show Entries Box) to 100 and scroll the list.
2) Enter the name of the component you’re searching for in the Search box.
3) Use the Next/Previous buttons at the bottom of the table
This image shows how to navigate the table below
PJB= Passenger Junction Box
HEGO = Heated Exhaust Gas Oxygen Sensor
VMV= Vapor Mangement Valve
PTEC= Powertrain Electronic Control Module (PCM)
CMS= Central Security Module
BSM= Body Security Module

Fuse numberAmperageCircuits protected
F160Passenger Junction Box
F230BodySecurity Module
F3Not used
F430Rear defrost
F540Anti-lock Brake System (ABS) pump
F660Delayed accessory circuit breaker
F720Power point #2
F8204x4 shift motor
F920Power point #1
F1030ABS module (valves)
F1140Powertrain Control Module
F1250Ignition relay/Starter relay
F1340Trailer tow battery, Trailer tow turn signals
F1410Daytime Running Lamps (DRL) (Canada)/Foglamps (export only)
F1515Memory (PCM/DEATC/Cluster), Courtesy lamps
F1615Park lamps, Autolamp parklamps, Front foglamps relay coil
F175Two-speed 4x4 (relay coils)
F1820PCM with two-speed 4x4 clutch
F1920High beam relay
F2030Trailer Electric brake
F2130Front wiper motor
F2220Autolamp; Low beam
F2330Ignition switch
F24Not used
F2515Brake on-off
F2620Fuel pump
F2720Trailer tow park lamps, Trailer tow back-up
F2820Horn relay
F2960Passenger Junction Box
F3020Rear wiper motor
F31Not used
F32Not used
F3330Auxiliary blower motor
F3430Passenger power seat, Adjustable pedals
F35Not used
F3640Blower motor
F3715A/C clutch relay/Transmission
F3815HEGO, VMV, CMS, ESM, CVS
F3915Injectors/Fuel pump relay
F4015PCM power
F4115Coil on plug (4.6L engine only), Ignition coil (4.0L engine only)
F4210Right low beam
F4310Left low beam
F4415Front foglamps
F455Brake pressure switch
(non-AdvanceTrac vehicles)
F4620High beams
F47Horn relay
F48Fuel pump relay
F49High beam relay
F50Fog lamp relay
F51DRL relay (Canada)/AdvanceTrac relay
(U.S.)
F52A/C clutch relay
F53Trailer tow right turn
F54Trailer tow left turn
F55Trailer tow left turn
F56Blower motor relay
F57Starter relay
F58PCM relay
F59Ignition relay
F60PCM diode
F61A/C clutch diode
F6230A circuit breakerPower windows circuit breaker

Explorer Fuse Diagram for Cabin/Passenger Compartment Fuse Panel

The cabin fuse panel is located on the far left-hand side of the instrument panel. Ford refers to this as the passenger compartment fuse box or the central junction box (CJB). The panel faces the driver’s door and is covered by a snap-in lid. Pull the panel cover outward to access the fuses.

2002 cabin fuse box

2002 cabin fuse box rela

Top Side with Relays

Fuse numberAmperageCircuits protected
F130Memory seat module, Driver power seat
F220Moonroof
F320Radio, Amplifier, Power antenna, DVD
F45Front wiper module
F515Flasher relay (Turn, hazards)
F610Key-in-chime
F715Heated mirrors
F85Heated PCV (4.0L engine only)
F9Not used (spare)
F1010Heated backlight relay coil, A/C clutch contact
F1120Heated seats
F1254x4 (switch)
F135Overdrive cancel switch,
F145PATS module
F155Rear wiper module, Cluster, TPMS
F165Power mirror, Manual climate control, TPMS
F1715Delayed acc. coil, Battery saver, Glove compartment lamp, 2nd row courtesy lamps,
Interior lamps (front)
F1810Flexible fuel pump
F1910Restraint Control Module (RCM)
F205Memory driver seat switch, Driver seat module, Body Security
Module (BSM), PATS LED
F215Instrument cluster, Compass, Flasher coil
F2210ABS, IVD Controller
F2315Not used
F2415Cigar lighter, OBD II
F255Mode-Temperature actuator for auxiliary climate control, Trailer
tow battery charge relay coil, TPMS
F267.5Reverse park aid, Brake shift interlock, IVD switch
F277.5Automatic dimming mirror, Digital
transmission range sensor, Backup lamps
F285Radio (Start)/DVD (Start)
F2910Digital transmission range sensor, PWR feed to fuse #28 (Start feed)
F305Daytime Running Lamps (DRL), DEATC climate controller, Manual
climate control, Manual climate control temp blend actuator

2004 Explorer Rear Relay Box

The rear relay box is located on the rear quarter panel (passenger side). To access this box, you must remove the trim panel.

2002 explore rear relay box

2004 explore rear relay box

15 Trailer tow back- up lamps
19 Trailer tow park lamps
20 Trailer tow battery charge

Other relays are not used in the 2004 model

2004 Explorer Auxiliary relay box (Canadian vehicles equipped with
AdvanceTrac only)

The relay box is located on the front right fender well underneath the speed control module2002 auxiliary relay box
64 Two-speed 4×4 motor clockwise

65 Two-speed 4×4 motor counterclockwise

66 Not Used

Posted on by Rick Muscoplat

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